FLEXCARB™ FLEXIBLE HARDFACING CORDS
ADVANTAGES OF FLEXCARB CORDS
TUNGSTEN CARBIDE-RICH DEPOSIT
The hardfacing contains more than 50% tungsten carbides, providing very effective protection against abrasive wear.
STRONG METALLURGICAL BOND
FLEXIBLE APPLICATION
MANUFACTURING AND REPAIR OF COMPONENTS
Ideal solution for protecting new parts or extending the service life of worn components.
FlexCarb™ is a range of flexible hardfacing cords enriched with tungsten carbides, designed for wear protection of highly stressed components.
These cords combine a nickel core, a self-fluxing NiCrBSi matrix and tungsten carbides, allowing deposition by fusion of a compact coating strongly bonded to the substrate.
They are used for manufacturing new parts or repairing worn components, particularly in environments subjected to intense abrasion.
the range
The cord consists of three main elements:
- Nickel core
- NiCrBSi alloy matrix
- Crushed tungsten carbides
During deposition, the matrix melts and encapsulates the carbides, creating a composite structure with extremely high wear resistance.
Angular carbides provide very high mechanical anchoring within the nickel matrix.
Characteristics:
- Carbide content: ≈ 54 à 61%
- Maximum abrasion resistance
- Ideal for continuous sliding wear
- Recommended where impact is limited
Matrix
Crushed tungsten carbides
Tungsten carbides
Nickel metallic core
The cord is composed of three main elements:
- Nickel metallic core
- NiCrBSi alloy matrix
- Sintered and crushed tungsten carbides
During deposition, the matrix melts and encapsulates the carbides, creating a composite structure with extremely high wear resistance.
Angular carbides provide very high mechanical anchoring within the nickel matrix.
Characteristics:
- Carbide content: ≈ 42 –52%
- Good abrasion resistance
- Good performance / cost ratio
- Cost-effective next-generation solution
- Alternative to standard FR82 cords for general applications
Matrix
Sintered and Crushed Tungsten Carbides
Tungsten carbides
Nickel metallic core
The cord consists of three main elements:
- Nickel core
- NiCrBSi alloy matrix
- Spherical tungsten carbides
During deposition, the matrix melts and encapsulates the carbides, creating a composite structure with extremely high wear resistance.
Spherical carbides provide better stress distribution within the matrix.
Characteristics:
- Carbide content: ≈ 53–58%
- Good abrasion resistance
- Improved impact tolerance
- Suitable for mixed environments
Matrix
Spherical tungsten carbides
Tungsten carbides
Nickel metallic core