FLEXCARB™ FLEXIBLE HARDFACING CORDS

BMI offers a range of flexible hardfacing cords designed for the manufacturing of new parts or the reconditioning of components subjected to wear.

ADVANTAGES OF FLEXCARB CORDS

TUNGSTEN CARBIDE-RICH DEPOSIT

The hardfacing contains more than 50% tungsten carbides, providing very effective protection against abrasive wear.

During deposition, the nickel matrix and the cord core fuse like a brazing alloy, encapsulating the carbides and creating a compact coating strongly bonded to the substrate.
The flexible cord allows localized hardfacing of highly stressed areas, with the possibility of applying multiple layers if required.

Ideal solution for protecting new parts or extending the service life of worn components.

FlexCarb™ is a range of flexible hardfacing cords enriched with tungsten carbides, designed for wear protection of highly stressed components.

These cords combine a nickel core, a self-fluxing NiCrBSi matrix and tungsten carbides, allowing deposition by fusion of a compact coating strongly bonded to the substrate.

They are used for manufacturing new parts or repairing worn components, particularly in environments subjected to intense abrasion.

the range

The cord consists of three main elements:

  • Nickel core
  • NiCrBSi alloy matrix
  • Crushed tungsten carbides

During deposition, the matrix melts and encapsulates the carbides, creating a composite structure with extremely high wear resistance.

Angular carbides provide very high mechanical anchoring within the nickel matrix.

Characteristics:

  • Carbide content: ≈ 54 à 61%
  • Maximum abrasion resistance
  • Ideal for continuous sliding wear
  • Recommended where impact is limited

Matrix

Crushed tungsten carbides

Tungsten carbides

Nickel metallic core

The cord is composed of three main elements:

  • Nickel metallic core
  • NiCrBSi alloy matrix
  • Sintered and crushed tungsten carbides 

During deposition, the matrix melts and encapsulates the carbides, creating a composite structure with extremely high wear resistance.

Angular carbides provide very high mechanical anchoring within the nickel matrix.

Characteristics:

  • Carbide content: ≈ 42 –52%
  • Good abrasion resistance
  • Good performance / cost ratio
  • Cost-effective next-generation solution
  • Alternative to standard FR82 cords for general applications

Matrix

Sintered and Crushed Tungsten Carbides

Tungsten carbides

Nickel metallic core

The cord consists of three main elements:

  • Nickel core
  • NiCrBSi alloy matrix
  • Spherical tungsten carbides

During deposition, the matrix melts and encapsulates the carbides, creating a composite structure with extremely high wear resistance.

Spherical carbides provide better stress distribution within the matrix.

Characteristics:

  • Carbide content: ≈ 53–58%
  • Good abrasion resistance
  • Improved impact tolerance
  • Suitable for mixed environments

Matrix

Spherical tungsten carbides

Tungsten carbides

Nickel metallic core