Abrasion-resistant pipes

BMI designs, manufactures and improves the reliability of wear-resistant pipes for conveying abrasive materials: dust extraction, suction and pneumatic conveying.

OUR WEAR PROTECTION EXPERTISE

A WIDE RANGE OF WEAR-RESISTANT MATERIALS

BMI selects and combines different solutions according to the wear mechanisms encountered: ABRA-FACE / ABRA-GLIDE overlay plates, CERAXIS technical ceramics and CERAFLEX coating.

Each element of the network is protected according to the area actually exposed to wear: straight section, elbow or impact area.

In a pipe, wear is concentrated in the elbows, where the flow strikes the wall.

BMI designs elbows with a toroidal interior, which guide the flow and reduce the impact area.

Cutting, rolling, boilermaking, hardfacing and assembly: BMI carries out the main production steps in-house.

An industrial facility designed to manufacture custom wear-resistant pipes, from a single element to the complete network.

On-site 3D scanning, reverse engineering and adaptation to the existing network: BMI elements fit in place of the original parts, with adapter flanges if necessary.

The goal: extend the service life of the network and limit shutdowns for replacement.

To address the different wear mechanisms: abrasion, erosion, impact or clogging, BMI implements different technical solutions:

– ABRA-FACE, overlay plates for areas exposed to severe abrasion
– ABRA-GLIDE, smooth-surface overlay plates to improve material flow
– CERAXIS Zr250, fused alumina-zirconia ceramic for elbows and areas of intense sliding abrasion
– CERAXIS B50, cast basalt ceramic for straight sections and areas of regular abrasion
– CERAFLEX, sprayed elastomer coating against clogging and erosion

EXISTING
OR NEW PIPES

BMI improves the reliability of your existing pipes or manufactures new elements: straight sections, elbows, reducers, round-to-square transitions and adapter flanges, to drawing or reverse-engineered on site by 3D scanning.

Elbows are designed with a toroidal interior, which guides the flow and limits the impact area:

– Toroidal internal geometry, with no sharp edges
– Reduced impact area and better-distributed wear
– Replaceable wear sleeves on critical areas
– Installation on the existing network, with adapter flanges

OUR PROJECTS

Discover some of the pipes and wear-resistant solutions produced by BMI.

Replacing a suction pipe network

3D scanning, reverse engineering and manufacturing in Raex® 400 to make an abrasive material suction network more reliable.

Abrasion-resistant ducting for dust extraction systems

Design and manufacture of ABRA-FACE 63 ducting to improve the reliability of a recycling crusher dust extraction system.